FALL PROTECTION RAIL SYSTEMS

FALL PROTECTION WITH LIMITED FALL SPACE


Fall protection rail systems are an ideal solution for high work situations with limited mobility. Working at height always carries risks. Safety is crucial, especially when there is limited fall space.  For all these scenarios, the XSRail of XSPlatforms is the perfect solution. This innovative rail system, featuring a robust profile beam and an advanced runner, ensures that users can move safely and efficiently across the surface.

ABOUT FALL PROTECTION RAIL SYSTEMS

When a guardrail system is not feasible, the safe zone on the roof will shrink by about 4 meters (13 ft) from the roof edge. Individuals can only venture outside the safe zone if they are tethered to an anchor point or a fall protection system such as a Rail system or Lifeline system.

The XSRail system from XSPlatforms bends less in the event of a fall accident compared to a lifeline system; this results in a shorter fall distance. This makes the XSRail extremely suitable for projects and situations where limited fall height is available.

  • Few components thanks to the maximum span of 6 meters (19.5 feet).

  • The system has little to no deflection.

  • 6 users can simultaneously use the system.

  • Can be integrated into a building structure.

  • Suitable for Rope Access operations.

installation of rail systems on any roof type
Designed and approved to meet the following standards:
  • EN795 : 20212 Type D

  • CEN/TS 16415:20213 Type D

  • OSHA 1910 subpart I & 1926 subpart M
  • ANSI Z359.6

  • CSA Z259/16-15:2017

  • AS/NZS 1891.2:2001

  • AS/NZS 1891.3:2020

XSRail cleaning overhead rail systems XSRail overhead cleaning

What are fall protection rail systems?

XSPlatforms Rail systems consists of a rigid horizontal rail, combined with a runner, which allows users to safely work on heights. The functionality of this Rail system can be compared with a horizontal lifeline. Both systems have their own features and advantages.

The advantage of the rail system over a lifeline system is that rail has less deflection when a fall occurs. Because of this, the fall distance is shorter than with a lifeline system. So, for projects and situations where limited fall clearance is available, an XSRail system will be the best solution. When using an automatic fall arrest device, it arrests the user almost immediately in case of a fall, ensuring quick response and safety.

XSRAIL APPLICATIONS

ON ROOF, WALL OR CEILING

Our fall protection rail systems are suitable for installation on various types of constructions, such as concrete and hollow-core slab structures. Additionally, the XSRail system is suitable for direct installation on (hollow) concrete walls and ceilings and on rigid steel structures such as I-beams. Regardless of the orientation of the XSRail, the system is exceptionally strong and can span distances of up to 6 meters. With more mounting points, you can create the right configuration to use the special XSRail Rope Access runner, making the XSRail the ideal fall protection solution for rope access techniques!

Rail systems for Roofs

When installed on roofs, the XSRail fall protection system is mounted on a series of XSBase plates. This unique roof anchor plate only requires a single fixation, ensuring a short installation time and minimizing the risk of roof leaks.

Rail fall protection system for roof

Rail systems for Walls

For concrete structures, the XSRail brackets can be installed directly on the surface using mechanical anchors and bolts. For steel structures, the brackets are similarly attached directly to the surface using bolt-and-nut connections.

Rail fall protection system for roof

Rail systems for overhead use

XSRail fall protection is mounted to rigid structures such as I-beams using bolt-and-nut connections. This makes the overhead system ideal for integration between grid panels.

XSRail Rope access by XSPlatforms

Rail systems for Rope Access

With the use of more brackets placed with shorter distances, more sturdiness can be achieved. By doing this the possibility for abseiling is created. The orrientation of the rail can be on roof or directly installed on walls or overhead structures.

KEY FEATURES OF OUR
FALL PROTECTION RAIL SYSTEMS

Safety comes first

Our XSRail rigid rail systems fully comply with all applicable international safety standards, including EN 795, ANSI Z359, OSHA 1926.502, and CSA Z259.16. In many cases, our in-house load and deflection tests surpass these requirements, ensuring minimal fall distance even under extreme conditions.

Minimal Fall Distance

When clearance is tight, XSRail delivers unrivaled protection. Its rigid profile virtually eliminates rail deflection, ensuring the shortest possible fall distance—crucial in environments where even a few centimeters matter.

Smooth rail systems

Thanks to the XSRail runner, users can move along the rail safe and without any interruption. The runner glides light and effortlessly, providing maximum freedom of movement and increased productivity. This is a significant advantage over other fall protection systems that may restrict user movement.

Omnidirectional Safety

XSRail safeguards you no matter which way you fall. Its 360° protection is perfect for complex facilities—industrial plants, plant rooms, or multi-axis work zones—where tasks require movement in every direction.

Architectural Integration

With its low-profile design and discreet mounting, XSRail blends seamlessly into modern façades and interiors. Preserve your building’s aesthetic without sacrificing safety.

Easy Inspection

XSRail’s modular design and accessible components make routine inspections and servicing straightforward. Brackets, rails, and runners can be checked visually or via pull tests without full disassembly, reducing downtime and ensuring continuous compliance.

Certifications & Safety Standards


The XSRail from XSPlatforms is not only designed for optimal safety and ease of use but also complies with the strictest international standards in fall protection. The conformity of this rail system has been extensively tested and certified by SATRA Technology Centre Ltd. (United Kingdom) according to the following key standards:

  • EN 795:2012 type D – Personal fall protection equipment – Anchor devices

  • EN/TS 16415:2013 type D – Personal fall protection equipment – Anchor devices – Recommendations for anchor devices for use by more than one person simultaneously.

The corrosion resistance of all XSPlatforms fall protection products is tested according to ISO 9227:2012. Furthermore the horizontal XSRail system has been designed to meet the requirements of the following standards:

  • ANSI Z359.1:2017, ANSI Z359.6:2016 en OSHA 1926.502.M:2011 (North-America)

  • CSA Z259.16-15:2017 (Canada)
  • AS/NZS 1891.2:2001 en AS/NZS 1891.3:2020 (Australia and New-Zealand)

With these certifications, our rail systems guarantee the highest level of protection and reliability, even in the most demanding environments. Users can work with confidence, knowing that the system meets internationally recognized fall protection standards.

overhead system for rail systems xsplatforms rail systems

XSRAIL PROJECTS FROM XSPLATFORMS PARTNERS

FAQ – ABOUT OUR FALL PROTECTION RAIL SYSTEMS

Unlike cable lifelines that stretch under load, XSRail’s rigid profile produces virtually zero deflection. This means shorter fall distances, smoother movement, and immediate engagement of fall-arrest devices.

The conformity of this rail system has been extensively tested and certified by SATRA Technology Centre Ltd. (United Kingdom) according to the following key standards:

  • EN 795:2012 type D – Personal fall protection equipment – Anchor devices

  • EN/TS 16415:2013 type D – Personal fall protection equipment – Anchor devices – Recommendations for anchor devices for use by more than one person simultaneously.

The corrosion resistance of all XSPlatforms fall protection products is tested according to ISO 9227:2012. Furthermore the horizontal XSRail system has been designed to meet the requirements of the following standards:

  • ANSI Z359.1:2017, ANSI Z359.6:2016 en OSHA 1926.502.M:2011 (North-America)

  • CSA Z259.16-15:2017 (Canada)

  • AS/NZS 1891.2:2001 en AS/NZS 1891.3:2020 (Australia and New-Zealand)

A straight 30 m run on a solid roof by a trained two-person crew can be completed in about 4 hours. Complex layouts with bends or obstacles may take up to 6–7 hours.

Yes. By increasing the number of brackets and reducing the distance between them, XSRail achieves the additional rigidity needed for specialized rope-access runners. This configuration supports safe abseiling techniques, allowing technicians to descend or traverse façades under full fall protection. The system’s modular design means you can seamlessly switch between standard runners and rope-access gear, ensuring versatility for maintenance, inspection, or cleaning tasks at height.

Yes, Thanks to XSRail’s ultra-slim aluminum profile it can be concealed and minimize visual impact on any structure. Available in custom lengths and finishes, the system can match building materials such as glass, steel or concrete to preserve the original architectural intent. This discreet installation makes XSRail an excellent choice for heritage façades, modern curtain walls and high-end commercial interiors that demand both safety and style.

RECEIVE A CUSTOM QUOTE – FREE AND WITHOUT OBLIGATION

If you would like more information or a quote regarding the XSRail, please contact the XSPlatforms sales team. They are happy to assist you with the best customized fall protection solutions tailored to your situation at height. PLease fill in your contact details and we will get back to you within 24 hours!

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